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Hull Construction

Hull Construction

Hull construction is the core of our expertise.

Esse Group creates high-performance naval structures by combining advanced engineering, certified materials, and production processes monitored at every stage.

We design and build steel, aluminum, and composite hulls, ensuring:

โ€ข Geometric precision thanks to 3D modeling, optimized nesting, and CNC cutting

โ€ข Structural robustness compliant with major regulations and classification registers

โ€ข Qualified welding processes, performed by certified personnel

โ€ข Non-destructive testing (NDT) and dimensional checks at every stage

โ€ข Full integration with onboard systems, superstructures, and systems

The result is a reliable, efficient, and long-lasting hull, capable of meeting the operational needs of shipyards, shipowners, and designers.

Hull construction is the core of our expertise.

Esse Group creates high-performance naval structures by combining advanced engineering, certified materials, and production processes monitored at every stage.

We design and build steel, aluminum, and composite hulls, ensuring:

โ€ข Geometric precision thanks to 3D modeling, optimized nesting, and CNC cutting

โ€ข Structural robustness compliant with major regulations and classification registers

โ€ข Qualified welding processes, performed by certified personnel

โ€ข Non-destructive testing (NDT) and dimensional checks at every stage

โ€ข Full integration with onboard systems, superstructures, and systems

The result is a reliable, efficient, and long-lasting hull, capable of meeting the operational needs of shipyards, shipowners, and designers.

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Naval Plant Installation

Allestimento Impiantistica Navale

System installation is one of the most delicate phases in the construction and conversion of a vessel. Esse Group employs a wide range of skills and highly qualified personnel to ensure flawless integration of all onboard systems.

We primarily specialize in:

โ€ข Air conditioning and ventilation (HVAC) systems, from ductwork installation to commissioning

โ€ข Naval piping, including the fabrication and installation of lines in steel, stainless steel and special materials

โ€ข Electrical carpentry, complying with watertight and fire-rated standards

โ€ข Positioning and Machinery installation,including assembly of supporting metalwork

โ€ข System coordination, to ensure compatibility, accessibility, and future maintenance

Every project is carried out with attention to detail, compliance with regulations, and full collaboration with designers, shipyards, and project management.

The result is a functional, orderly, and reliable installation, capable of meeting the operational needs of commercial, military, yacht, and specialty vessels.

System installation is one of the most delicate phases in the construction and conversion of a vessel. Esse Group employs a wide range of skills and highly qualified personnel to ensure flawless integration of all onboard systems.

We primarily specialize in:

โ€ข Air conditioning and ventilation (HVAC) systems, from ductwork installation to commissioning

โ€ข Naval piping, including the fabrication and installation of lines in steel, stainless steel and special materials

โ€ข Electrical carpentry, complying with watertight and fire-rated standards

โ€ข Positioning and Machinery installation,including assembly of supporting metalwork

โ€ข System coordination, to ensure compatibility, accessibility, and future maintenance

Every project is carried out with attention to detail, compliance with regulations, and full collaboration with designers, shipyards, and project management.

The result is a functional, orderly, and reliable installation, capable of meeting the operational needs of commercial, military, yacht, and specialty vessels.

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Commissioning

Commissioning

Our work doesn't stop with construction: Esse Group guarantees comprehensive service until the systems are fully operational.

Through a structured commissioning process, we verify that each system meets design requirements, expected performance, and required safety standards.

We handle:

โ€ข Balancing and optimizing flows and operating parameters (particularly HVAC)

โ€ข Performing functional and performance tests on each component and subsystem

โ€ข Commissioning support with qualified personnel

Only after validating each phase do we proceed with final delivery, ensuring the customer receives a ready-to-use, efficient, and reliable system.

Completing a project means accompanying it down to the last detail.

Our work doesn't stop with construction: Esse Group guarantees comprehensive service until the systems are fully operational.

Through a structured commissioning process, we verify that each system meets design requirements, expected performance, and required safety standards.

We handle:

โ€ข Balancing and optimizing flows and operating parameters (particularly HVAC)

โ€ข Performing functional and performance tests on each component and subsystem

โ€ข Commissioning support with qualified personnel

Only after validating each phase do we proceed with final delivery, ensuring the customer receives a ready-to-use, efficient, and reliable system.

Completing a project means accompanying it down to the last detail.

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On-Site Support

On-Site Support

The value of Esse Group is expressed not only in the quality of its workmanship, but also in its ability to support the construction site at every stage of the operation, ensuring ongoing technical support during the installation and delivery of the various systems.

Our on-site presence allows us to coordinate activities, prevent interference, and ensure that each system is installed in compliance with design specifications, production schedules, and the highest safety standards.

In addition to our expertise, we also offer support to the construction site to resolve various issues that arise during installation.

Over the years, the company has been called upon to perform numerous additional tasks, including:

โ€ข Installation of portholes and windows

โ€ข Installation of various types of doors โ€“ sliding, partitioning, and fire doors

โ€ข Structural adjustments and corrections necessary to ensure proper system integration.

This operational flexibility, combined with technical expertise, allows Esse Group to be a reliable partner for construction sites that require speed, precision, and the ability to address unexpected events with effective solutions.

The value of Esse Group is expressed not only in the quality of its workmanship, but also in its ability to support the construction site at every stage of the operation, ensuring ongoing technical support during the installation and delivery of the various systems.

Our on-site presence allows us to coordinate activities, prevent interference, and ensure that each system is installed in compliance with design specifications, production schedules, and the highest safety standards.

In addition to our expertise, we also offer support to the construction site to resolve various issues that arise during installation.

Over the years, the company has been called upon to perform numerous additional tasks, including:

โ€ข Installation of portholes and windows

โ€ข Installation of various types of doors โ€“ sliding, partitioning, and fire doors

โ€ข Structural adjustments and corrections necessary to ensure proper system integration.

This operational flexibility, combined with technical expertise, allows Esse Group to be a reliable partner for construction sites that require speed, precision, and the ability to address unexpected events with effective solutions.

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Construction Engineering

Construction Engineering

For Esse Group, engineering is one of the cornerstones that makes every project possible: a combination of skills, method, and vision that transforms client specifications into complete and perfectly integrated system solutions.

Starting from the calculations and requirements provided, Esse Group can develop functional and topographical diagrams of HVAC systems, for both air and liquid components.

We place great emphasis on feasibility studies and system coordination, essential activities for defining optimal system routing and the correct positioning of equipment, always in relation to the geometry of the hull or installation area.

This process leads to the creation of a complete three-dimensional model, which anticipates interference and critical issues, allowing for seamless integration between systems and the structure.

Once the coordination phase is complete, we prepare the installation drawings (assembly plans), with all the measurements and specifications necessary for precise and unambiguous assembly.

For Esse Group, engineering is one of the cornerstones that makes every project possible: a combination of skills, method, and vision that transforms client specifications into complete and perfectly integrated system solutions.

Starting from the calculations and requirements provided, Esse Group can develop functional and topographical diagrams of HVAC systems, for both air and liquid components.

We place great emphasis on feasibility studies and system coordination, essential activities for defining optimal system routing and the correct positioning of equipment, always in relation to the geometry of the hull or installation area.

This process leads to the creation of a complete three-dimensional model, which anticipates interference and critical issues, allowing for seamless integration between systems and the structure.

Once the coordination phase is complete, we prepare the installation drawings (assembly plans), with all the measurements and specifications necessary for precise and unambiguous assembly.

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For ducts, pipes, and cableways, we develop:

โ€ข Complete construction drawings with part markings

โ€ข Materials lists for production and purchasing

โ€ข Cross-checks between models, functional diagrams, hull, and furniture layouts

โ€ข Compliance checks with customer-required standards

โ€ข Optimized assembly plans to simplify assembly

Each component is cataloged in dedicated tables, ensuring order, traceability, and consistency between design and production.

Our engineering service also includes:

โ€ข Design and construction of machinary foundations and liftings

โ€ข Preparation of documentation compliant with international standards

โ€ข Documentation available in digital and paper formats, obtained through high-quality plotter printing

For ducts, pipes, and cableways, we develop:

โ€ข Complete construction drawings with part markings

โ€ข Materials lists for production and purchasing

โ€ข Cross-checks between models, functional diagrams, hull, and furniture layouts

โ€ข Compliance checks with customer-required standards

โ€ข Optimized assembly plans to simplify assembly

Each component is cataloged in dedicated tables, ensuring order, traceability, and consistency between design and production.

Our engineering service also includes:

โ€ข Design and construction of machinary foundations and liftings

โ€ข Preparation of documentation compliant with international standards

โ€ข Documentation available in digital and paper formats, obtained through high-quality plotter printing

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Other Activities

Other Activities

Our strength lies in transforming challenges into opportunities, leveraging technical expertise, organization, and adaptability.

At Esse Group we approach every project with the same determination and don't limit ourselves to what we already know; we also tackle new challenges with courage and adaptability.

Our strength lies in transforming challenges into opportunities, leveraging technical expertise, organization, and adaptability.

At Esse Group we approach every project with the same determination and don't limit ourselves to what we already know; we also tackle new challenges with courage and adaptability.

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Costa Concordia Parabuckling โ€“ Giglio Island

In 2012 Esse Group played a key role in the Costa Concordia recovery operations, participating in the construction of 40% of the caissons used for the rotation and subsequent righting of the ship.

A complex, one-of-a-kind operation.

Costa Concordia Parabuckling โ€“ Giglio Island

In 2012 Esse Group played a key role in the Costa Concordia recovery operations, participating in the construction of 40% of the caissons used for the rotation and subsequent righting of the ship.

A complex, one-of-a-kind operation.

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Morandi Bridge Reconstruction โ€“ Genoa

After the tragic collapse of the Morandi Bridge in 2018, Genoa and Italy as a whole faced one of the most complex and symbolic infrastructure challenges of recent decades.

In this context, Esse Group was called upon to provide a concrete and highly specialized contribution.

Esse Group oversaw the assembly of the structural blocks required for the construction of the new bridge, a task that required absolute precision, impeccable coordination, and top-level production capacity.

Our work allowed us to meet an extraordinary schedule, making a significant contribution to the complete reconstruction in just 12 months.

We were honored to participate in a project that represented not only an engineering feat, but also a sign of rebirth for an entire city.

Morandi Bridge Reconstruction โ€“ Genoa

After the tragic collapse of the Morandi Bridge in 2018, Genoa and Italy as a whole faced one of the most complex and symbolic infrastructure challenges of recent decades.

In this context, Esse Group was called upon to provide a concrete and highly specialized contribution.

Esse Group oversaw the assembly of the structural blocks required for the construction of the new bridge, a task that required absolute precision, impeccable coordination, and top-level production capacity.

Our work allowed us to meet an extraordinary schedule, making a significant contribution to the complete reconstruction in just 12 months.

We were honored to participate in a project that represented not only an engineering feat, but also a sign of rebirth for an entire city.

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